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High Precision Layer Rewinding Machine for Welding Wires - China Suppliers & Factory Solutions

Beijing Orient Pengsheng Tech. Co., Ltd, a leading supplier and factory in China, specializes in providing a variety of high-quality layer rewinding machines specifically designed for welding wires. Our innovative rewinding machines can efficiently process both flux-cored welding wires and solid wires, catering to the diverse needs of our clients, Our layer rewinding line features an 800mm spool pay-off, a tension machine, a main rewinding machine, and an advanced electrical cabinet. We also offer semi-automated rewinding machines that eliminate the need for manual mounting or dismounting of reels. Instead, a mechanical arm takes over the operation, enhancing production efficiency, In response to the growing demand for full automation among our customers, we have developed and supplied hundreds of fully automated layer rewinding lines. These cutting-edge machines operate without any manual input during the rewinding process, achieving impressive speeds of up to 30m/s. The advanced smart PLC system seamlessly controls all mechanisms throughout the process, ensuring optimal performance, Achieving tight and smooth rewind coils is essential to avoid disordered wires. Our machines are equipped to monitor the number of circles for each coil layer, and they automatically stop when the wire weight reaches the predefined data, ensuring precision and reliability, Additionally, a dancer arm positioned between the pay-off and take-up ensures effective tension control. In the event of a wire break, our built-in sensor promptly detects the issue, causing the machine to stop immediately to prevent further complications, Choose Beijing Orient Pengsheng Tech. Co., Ltd as your trusted supplier and factory in China for high-performance layer rewinding machines designed to meet the specific needs of the welding wire industry
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PRODUCTS DETAILS

Main Functions

  • Auto stop if wire broken
  • Display of the working speed, actual weight, set weight
  • When wire weight reaches to set weight, machine will be stopped automatically
  • High precision wire arrangement and controlled by PLC
  • Equipped with 26 rollers straightener unit

Main Specifications

  • Typical welding wire size: 1.2mm (Flux Cored Welding Wire)
  • Max. Rewinding speed: 20m/s (Manual controlled machine)
  • Capacity: 250KG/HOUR
  • Pay-off: Active type with 37KW motor
  • Pay-off spool fixed by pneumatic pintles
  • Rewinding motor: 5.5KW
  • Driver & PLC: SIEMENS
  • Pneumatic parts: FESTO

Frequently Asked Questions

Q: What is the typical welding wire size used with this machine?
A: The machine typically processes 1.2mm Flux Cored Welding Wire.
Q: What is the maximum rewinding speed and capacity?
A: The maximum rewinding speed is 20m/s (for manual controlled machines), and it has a production capacity of 250KG per hour.
Q: How is the wire arrangement controlled?
A: It features high precision wire arrangement controlled by a SIEMENS PLC system.
Q: What happens if the welding wire breaks during operation?
A: The machine is equipped with an auto-stop function that automatically stops operation if the wire is broken.
Q: What components are used for the driver, PLC, and pneumatic systems?
A: The machine is equipped with a SIEMENS Driver & PLC and high-quality FESTO pneumatic parts.
Q: How is the pay-off spool fixed and powered?
A: The pay-off is an active type powered by a 37KW motor, and the spool is secured using pneumatic pintles.

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